Agri-Food
Manufacturing
Aerospace
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Automation Pork Processor Outflanks the Competition
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A four-to-one reduction
in the number of operators was just one of the savings for
Mitchell’s Gourmet Foods.
Pork processing is a
tough business. Staff turnover is high, and training
expensive. Cutting can be hazardous. Remaining
profitable requires a dedication to efficiency, quality
and cleanliness. A keen interest in the latest
technology led one leading player to “trim the fat” from
his operations by automating key steps in the company’s
pork processing operations.
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Industry leader Mitchell’s Gourmet Food identified key goals for improving profitability in its rib-pulling operations. Among them: reducing the number of downgraded bellies, increasing consistency of cuts and trimming the costs associated with turnover and training. Minimizing industrial accidents and the risk of contamination were also priorities.
CRIQ worked with Mitchell’s to quickly develop a rib-pulling robot that would meet precise hygiene, safety and cutting specifications:
- Unit scans each flank, and maps out custom cutting path
- Industrial robot performs all cutting operations
- Integrated controls allow easy adjustments for meat thickness and tail length
- 600 psi pressurized sanitary envelope protects the robot
- Modem and on-line support for trouble-shooting and program modification
Higher Yields and Lower Costs
The results were extremely satisfactory, with the new unit flawlessly processing 1400 bellies per hour. In addition:
- Significant increase in price and quality of ribs and bellies
- Additional 0.2% yield per carcass
- Work of four operators down to one
- Opening of new markets due to quality and consistency improvements
- Return on investment in under twelve months
CRIQ is a recognized integrator of FANUC Robotics
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